Oil / gas fired, smoke tube packaged Boilers offer very high efficiency ranges combined with the latest features in steam generation. Manufactured with precision boiler making technology these area sophisticated range of boilers, developed through in-house research and decades of experience. These boilers are manufactured in a 3 pass design, the first path being e radiant zone in the furnace and the other two in the convection zones with smoke tubes. The design provides for easy accessibility for maintenance and a high thermal efficiency due to the larger-than-average heating surface area. These boilers are extremely safe to operate due to the foolproof and advanced control and safety features. They can be fired with a diverse range of fuels which include various type of fuel oils, natural gas, LPG and bio-gas
Distinct 3-Pass design of proven performance
Efficient even under certain adverse conditions.
Minimum guaranteed efficiency 88% + 2% (Oil NCV 9650 kcal / kg) @ MCR, 925
+ 2% with optional economizer / air preheater.
Lower fuel bills even after years of use.
Improved combustion and low fan HP ensure lower power bills.
Steam purity levels upto 98%
Low heat flux.
Optional integral/external superheater can be provided.
Extremely sage in operation due to state-of-the art control measures that
include water level controller, low water alarms, pressure switches
and sequence controllers.
Firing is achieved with the help of Nestler oil or gas burners.0,54 mkcal / hr to 16.2 mkcal / hr.
These boilers have a three pass smoke tube configuration, with an open bottomed, well-defined firebox connected to a cylindrical drum. The radiant surface of the firebox is water cooled and requires no refractory work, which ensures efficient utilization of radiant heat. The two passes of smoke tubes in the upper drum also fully utilise the convective heat to enable the highest possible thermal efficiency.
Large grate area and furnace volume permit use of low grade Indian coal
with calorific value down to 300 kcal/kg and ash content upto
40%.
Low down time for repairs as refractory work is absent.
Soot deposition in the second and third passes of tubes is greatly reduced
because of the open bottomed design of the firebox.
Large steam and water volumes ensure dry steam.
Even with sudden fluctuations in steam demand there is a negligible pressure
drop.
Supplied in pre-insulated, packaged form with minimal site work.
Available in fuel combinations of coal & oil or coal & husk &
oil or wood/coal & oil with quick change - over times.
Option of manual or fully automatic firing and feed water regulation.
Floor level firing and ash removal doors enable easy operation.
Standard capacities available from 1000 kg/hr to 10000 kg/hr. Higher capacities
can be made available on request.
Standard pressure rating of 10.54 kg/cm2g. Boilers of higher pressure can
be offered on request. Non-IBR boilers enable users to satisfy their steam requirements without having to invest in a separate boiler house and attendant and without the annual inspection which is mandatory in the case of IBR Boilers. These boilers are ideal for any process industry with limited steam requirements that ensures reliability, efficiency and a long trouble free operation.
Dual-Shell, reverse-flame design which offers high residence time and turbulence
of gases, ensuring maximum heat transfer.
Four-pass configuration with an integral atmospheric economizer and heat
optimizer gives a high operating thermal efficiency of 88 +
2% on NCV of oil.
Easy accessibility for cleaning and repairs.
High precision instrumentation for accurate control and operational safety
Simple, yet sturdy construction that ensures long and trouble free operation
Easy to maintain and utilize high precision instrumentation for accurate
control and requisite safety.
Can be fired with a variety of industrial oils including gas, LDO and FO. Industrial heating applications where high temperatures have to be generated at low pressures pose a problem : Thermic fluid Heaters are an effective solution. Using thermal oil, thermic fluid heaters enable energy transfer at high temperatures without the concomitant risks of corrosion. Thermic Fluid Heaters have been indigenously designed and developed through in-house research and on-site testing. They are comparable in manufacturing quality and performance with the best designs available. They are extremely safe to operate and provide on excellent alternative to steam boilers.
Three-pass design with one radiant and three convective heat transfer areas,
eliminating the need of an economizer and offering high efficiency.
Double-walled (2 shell) construction that provides for insulation as well
as preheating of air, thereby aiding combustion.
High heat transfer area.
Higher furnace volume which results in longer life of thermal oil as degradation
does not occur due to flame.
Adequate instrumentation and modern safety features make the operation
and monitoring on easy task.
Automatic Oil Burners systems are used as original or conversion combustion equipment to fire hot water boilers, steam boilers and air heater plants using light distillate/medium/ heavy grade fuel oils. The PF burners are suitable for certain types of process heating plants (for instance, large crop driers, etc.) Where it is advantageous to exploit their particular form of construction.
Available for high/low operation on the smaller sizes and as an option for stepless modulation employing a spill-back principle for the larger sizes. The standard throughput varies from 0.8 kcal/hr. to 16 M kcal/hr.)
Burner Head : Metal diffuser type combustion head for efficient combustion
and flame stability.
Control Unit : Built into a free standing cabinet with a sequence controller
and flame scanning.
Oil Service Unit : Integrated oil heating, filtering and pumping unit provided.
Safeties : Interlocking facilities for incorporating user equipment safeties
provided.